Capital Tooling - Split Sleeve Tooling

Puller Guns & Power Paks

Split Sleeve Process Description

Split-sleeve coldworking was developed in the early 1970's as a way to improve joint fatigue performance by expanding or compressing the material around the fastener hole. In the split-sleeve process, this is accomplished by inserting a mandrel that has been prefitted with a disposable sleeve, through a fastener hole, and pulling the mandrel back through the sleeve. The internal surface of the sleeve is pre-lubricated with a special dry lubricant, protecting the mandrel from excessive wear, and reducing the amount of force required to pull the mandrel.

For a further description of this process, please call our technical sales department, or download Engineering Handout WCI-EH-9201.

Puller Guns

Puller guns are hydraulically powered units used to pull a mandrel through the workpiece. The majority of holes under ⁹/₁₆" (14.3 mm) diameter in aluminum can be coldworked with the smallest gun, the WCI-1700. Larger holes require bigger guns as pull force is proportional to hole size, material strength, and stackup thickness.

1700 Puller Gun

Puller Model No. Stackup
in (cm) A
in (cm) B
in (cm) C
in (cm)
10,000 psi Hydraulic Pressure

WCI-1700

For mandrel sizes 4-0-N through 16-3-N
4-0-N through 16-3-N -10 1.0 (2.5) 9.7 (24.6) 3.0 (7.6) 1.5 (3.8)

-15 1.5 (3.8) 10.7 (27.2) 3.5 (8.9) 1.5 (3.8)

-20 2.0 (5.1) 11.7 (29.7) 4.0 (10.2) 1.5 (3.8)

-25 2.5 (6.4) 12.7 (32.3) 4.5 (11.4) 1.5 (3.8)

-30 3.0 (7.6) 13.7 (34.8 5.0 (12.7) 1.5 (3.8)

-35 3.5 (8.9) 14.7 (37.3) 5.5 (14.0) 1.5 (3.8)

9,200 lbs pull force at 10,000 psi hydraulic pressure (4,200 DaN @ 691 Bar)
Used to pull up to a ³⁵/₆₄" (13.9mm) diameter mandrel in aluminum
Trigger guard for greater worker safety
Weight: approximately 6 lbs. (2.7 Kg)

1800 Puller Gun

Puller Model No. Stackup
in (cm) A
in (cm) B
in (cm) C
in (cm)
10,000 psi Hydraulic Pressure

WCI-1800

For mandrel sizes 14-0-N through 30-3-N
4-0-N through 16-3-N -10 1.0 (2.5) 12.6 (32.0) 5.2 (13.2) 2.12 (5.4)

-15 1.5 (3.8) 13.6 (34.5) 5.7 (14.5) 2.12 (5.4)

-20 2.0 (5.1) 14.6 (37.1) 6.2 (15.7) 2.12 (5.4)

-25 2.5 (6.4) 15.6 (39.6) 6.7 (17.0) 2.12 (5.4)

-30 3.0 (7.6) 16.6 (42.2) 7.2 (18.3) 2.12 (5.4)

-70 7.0 (17.8) 24.6 (62.5) 11.2 (28.4) 2.12 (5.4)

27,600 lbs. pull force at 10,000 psi hydraulic pressure (12,500 DaN @ 691 Bar)
Used to pull up to a ⁶³/₆₄" (25mm) diameter mandrel
Trigger guard for greater worker safety
Weight: approximately 13 lbs. (5.9 Kg.)

1900 Puller Gun

Puller Model No. Stackup
in (cm) A
in (cm) B
in (cm) C
in (cm)
10,000 psi Hydraulic Pressure

WCI-1900

For mandrel sizes 32-0-N56-3-N -20 2.0 (5.1) 15.6 (39.6) 6.8 (17.3) 3.62 (9.2)

-30 3.0 (7.6) 17.6 (44.7) 7.8 (19.8) 3.62 (9.2)

-70 7.0 (17.8) 25.6 (65.0) 11.8 (30.0) 3.62 (9.2)

Restricted Access Problems

Certain situations may occur whereby frontside and/or lateral clearance is insufficient for a regular puller unit. WCI manufactures a complete selection of standard equipment to help solve these problems, or will work with you on your unique restricted access situations.

Restricted Access Solutions - Offset Adapters

Offset adapters are fitted to standard puller guns to increase frontside and lateral clearance. West Coast Industries offers two offset adapters, the 1700-OA for the 1700 puller, and the 1800-OA for the 1800 puller.

1700-OA

Puller Model No. Stackup
in (cm) A
in (cm) B
in (cm) C
in (cm)

WCI-1700-OA -10 1.0 (2.5) 12.4 (31.5) 3.3 (8.4) 5.2 (13.2)

-20 2.0 (5.1) 14.4 (36.6) 4.3 (11.0) 6.2 (15.8)

-30 3.0 (7.6) 16.4 (41.7) 5.3 (13.5) 7.2 (18.3)

1800-OA

Puller Model No. Stackup
in (cm) A
in (cm) B
in (cm) C
in (cm)

WCI-1800-OA -10 1.0 (2.5) 17.1 (43.4) 5.5 (14.0) 8.0 (20.3)

-20 2.0 (5.1) 19.1 (48.5) 6.5 (16.6) 9.0 (22.9)

-30 3.0 (7.6) 21.1 (53.6) 7.5 (19.1) 10.0 (25.4)

Restricted Access Solutions - Hydraulic Offsets

1700-HO

The 1700-HO is one of the smallest of the hydraulic offsets offered by West Coast Industries, and is ideal for very tight restricted access situations, where the 3.8" (9.7 cm) jaw height can be invaluable.

Supports mandrel sizes to 16-3-N (³⁵/₆₄") (14 mm)
.47" (1.2 cm) lateral clearance
Unique sliding cover over arm assembly allows frontside clearance of only 1³/₈" (3.5 cm) plus mandrel protrusion
Uses 1700-OA jaw sets/nosecaps
Pull force of 9,900 lbs. at 10,000 psi (4,500 DaN @ 691 Bar)
Uses standard mandrels
Standard 2" stackup capability. Other stackups available
Weight approximately 14 lbs. (6.4 Kg.)

1750-HO

The 1750-HO is a hydraulically operated puller, used in tight, restricted access situations to coldwork holes between ⁷/₁₆ and ⁵¹/₆₄" (11.1 - 20.2 mm).

Unique sliding cover allows for frontside clearance of only 1³/₄" (4.5 cm) plus the length of the mandrel protrusion
Lateral clearance of only ½" (1.3 cm)
Integral jaw/nosecap
Requires special short mandrels (WCI-HOM-XXX)
Well balanced for greater worker productivity
Standard 2" stackup. Other stackups available
Pull force of 16,200 lbs at 10,000 psi (7,300 DaN @ 691 Bar)
Greater height of arms allows access in situations no other puller of this capacity can reach
Cover design and trigger guard minimize risk of injury
Weight approximately 17 lbs. (7.7 Kg.)

1800-HO

The compact dimensions of the 1800-HO, hydraulically operated puller, make it ideal for extremely tight situations where a large diameter hole must be coldworked.

Puller Model No. Stackup
in (cm) A
in (cm) B
in (cm)

WCI-1800-HO -10 1.0 (2.5) 7.7 (19.6) 4.4 (11.2)

-20 2.0 (5.1) 9.7 (24.6) 5.4 (13.7)

-35 3.5 (8.9) 12.7 (32.3) 6.9 (17.5)

Used to pull from ⁷/₁₆" to 1" (11.1-25.4 mm) in aluminum, and to ³/₄" (19.1 mm) in titanium/steel
Protective cover and trigger guard to protect worker.
Generates 20,700 lbs of pull force at 10,000 psi hydraulic pressure (9,370 DaN @ 691 Bar)
May be ordered with 1", 2" or 3.5" stackup.
Weight: approximately 22 lbs. (10 Kg.)

1600-HO

Packaged with compact external dimensions and light weight, the 1600-HO is useful in restricted access situations. The return spring results in simplicity of construction and a reduction of external dimensions.

Uses standard mandrels
Hand pump included
Used only with the WCI-MP-392 hydraulic hand pump, the WCI-1600-HO produces up to 6,000 lbs pull force (2,700 DaN)
Standard 1" stackup. May be ordered with other stackup capabilities
Uses 1700-OA nosecap/jaw sets and extension nosecaps
Useful for coldworking holes up to ³/₈" (9.5 mm) in aluminum/mild steel and ⁵/₁₆" (7.9 mm) in titanium
Weight approximately 10 lbs. (4.5 Kg.)

WCI-MP

The WCI-MP is a hydraulically actuated puller designed to reach areas not otherwise accessible. The MP uses special MP mandrels.

Capacity⁵/₁₆" in aluminum/mild steel¹/₄" in titanium/high strength steels
Up to 2" stackup capacity
Frontside clearance of only 5" with ³/₄" stackup
Lateral clearance of 1"
Used with the WCI-MP-392 hand pump

WCI-IMP Stackup
in (cm) Lo
Dimension
in (cm)

4-0-N through 10-0-N (Aluminum)

A20 - A40 (Titanium & H.S. Steel) .75 (1.8) 5.0 (12.5)

1.0 (2.5) 5.3 (13.3)

1.5 (3.8) 5.8 (14.5)

2.0 (5.0) 6.3 (15.8)

WCI-MHP

The WCI-MHP, Miniature Hand Puller, is used in severely restricted access areas. Like the WCI-HP-20, it is operated with a ratcheting wrench. The MHP is designed to coldwork ¹/₂" stackups, up to ⁵/₁₆" diameter. It uses special MHP mandrels.

Hand Puller

The WCI-HP-20 is a manually operated wrench-type puller for use where access is very limited or only a few holes need to be coldworked. It can pull stackups to 2", and uses standard 1700 series mandrels, jaws, and nosecaps, or extension nosecaps and mandrels. The WCI-HP-20 includes a storage box and ratcheting wrench.

Power Pak Units

All puller guns, except the WCI-HP-20 hand puller, require a hydraulic power supply to operate. WCI offers two air powered units, the WCI-20, a small unit meant for low volume coldworking, and the WCIS-10000 units, offering greater speed and intended for higher volume applications. All power units, except the hand powered MP-392, are available with an optional automatic lubrication system for mandrel lubrication when using the split mandrel process.

WCIS-H10000

The WCIS-H10000 is a factory-oriented hydraulic power supply, able to pull a mandrel through the workpiece in less than one second. It is powered by a 2.2 HP air driven intensifier piston pump. The the H10000 produces 10,000 psi (691 Bar).

Does not require air-line oiler
Caster mounted for easy portability
Fail-safe systemair leak in trigger system will cause the pump to cease to function
Quietonly 75 dBA max
Air supply70 CFM @ 90 psi (1,960 L/min @ 6.22 Bar), ¹/₂" or larger hose
Dimensions13½" wide x 18½" long x 18" tall (34.3 x 47 x 45.7 cm)
Weight77 lbs. (35 Kg.)

WCI-20

The WCI-20 is a small, economical unit designed for applications where only a few holes need to be coldworked, such as aircraft repair shops, or where mobility is a prime requirement, such as special access situations where a larger power pak would be cumbersome.

Weighs only 19 pounds for easy portability
Supplies up to 10,000 psi (691 Bar) hydraulic pressure
Requires 90 psi (6.22 Bar) clean, dry air, ¹/₄" ID air line
¹/₃ HP air motor
Only 10" high, 5" wide and 15" long (25.4 x 12.7 x 38.1 cm)

WCI-MP-392

The MP-392 is a manually operated hand pump, providing the necessary hydraulic pressure to power any of the WCI pullers.

Weight9 lbs (4.1 Kg.) with oil
Develops 10,000 psi (691 Bar) hydraulic pressure
Standard with the 1600-HO
Two speed operation to reduce handle stroke

Hose Assemblies

The hose assembly connects the puller gun to the power-pak. It consists of three hoses: a high pressure hydraulic hose and two low pressure air lines. Assemblies are available in standard lengths of 10', 15', and 20', (3, 4.5 and 6 m) or other lengths by special order. All necessary fittings are included.